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Bead blasting is a surface finishing process that involves propelling fine abrasive media, typically glass or ceramic beads, at high velocity onto the surface of a part using compressed air. This mechanical abrasion removes minor surface imperfections, tool marks, and contaminants, resulting in a uniform, matte, or satin-like texture. Unlike machining, bead blasting does not significantly alter dimensional tolerances, making it ideal for cosmetic enhancement without compromising part geometry. The process improves surface aesthetics and can enhance fatigue resistance by inducing compressive residual stresses on the surface. Surface roughness after bead blasting typically ranges from 2.5 to 3.5 µm Ra, depending on media size, pressure, and exposure time. It is commonly used onmetals likealuminum ,stainless steel , andtitanium to prepare surfaces for painting,anodizing or bonding. Bead blasting also reduces glare and reflectivity, making it suitable for optical and consumer-facing parts. The resulting finish is non-directional and consistent across complex geometries. Overall, bead blasting is an effective method for achieving both functional and aesthetic surface improvements.
Aluminum,Copper,Mild steel,Titanium,Brass,Alloy Steel,Stainless Steel,Tool steel
Produces a uniform matte finish with moderate roughness (~Ra 1.6–3.2 µm).
Noticeable tool marks, matte to semi-gloss finish.
Not cosmetic; no finishing or smoothing applied.
No change in material thickness; true to machined dimensions.
Slightly rough with visible machining patterns.
6061 T6, 6082, 7075-T6, 5083-H111, 6063, 5052, 2024-T351, 7050, 2017A, 6082-T651, 7075-T651, 2014, 6061-T651, 7075-T7351, 6082-T6, 2014-T6, 6063-T5, 6063-T6, 5083-H32, 5052-H32
A2 Tool steel, D2 Tool steel, A3 Tool Steel, O1 Tool Steel, S7 Tool Steel, H13 Tool Steel
932 Bearing Bronze , 954 Bearing Bronze, 544 Bearing Bronze
Coarser beads create a rough, matte texture, while finer beads produce a smooth, satin-like finish.
Yes, the process enhances adhesion for coatings like anodizing, powder coating, and painting.
Minimal material is removed, so it does not significantly alter dimensions, making it ideal for precision parts.