Manufacturing Capabilities

Precision 3, 4, & 5-Axis CNC Machining

Deliver tight-tolerance components with exceptional surface finishes down to Ra < 0.4µm

  • Advanced Capabilities: 5-Axis continuous milling & Swiss-style turning; precision tolerances to ±0.005 mm.
  • Material Expertise: Aerospace superalloys (Inconel 718), Titanium (Ti-6Al-4V), and hardened tool steels.
  • Quality Assurance: AS9102 FAIR documentation, mill-certified material traceability, and in-house CMM validation.
Precision CNC Machining Services

Multi-Axis CNC Tube Bending & Forming

High-repeatability structural and fluid-transfer tube bending engineered for safety-critical systems.

  • Production Range: Multi-plane rotary draw, roll, and mandrel bending for tube diameters up to 75 mm.
  • Geometry Control: Mandrel-supported cross-sections ensuring >95% wall integrity in tight-radius profiles.
  • Quality Assurance: 3D laser vector inspection against master CAD files and custom pressure testing.
CNC Tube Bending Services

Vacuum & Urethane Casting

Accelerate physical validation with low-volume, production-intent plastic components.

  • Flexible Scaling: Short-run production (10 to 100+ units) featuring flawless SPI and VDI surface textures.
  • Technical Formulations: Industrial-grade polyurethanes, shore-rated elastomers, and flame-retardant (UL94-V0) polymers.
  • Quality Assurance: Dimensional verification against master CAD models and 100% cosmetic defect inspection.
Urethane Casting Services

Custom Plastic Injection Molding

High-volume production scaling backed by rapid bridge-tooling options for complex assemblies.

  • Tooling Configurations: Rapid aluminum prototype molds up to hardened steel multi-cavity tooling for 50,000+ parts.
  • Advanced Operations: Over-molding, insert molding, tight internal threading, and thin-wall geometry optimization.
  • Quality Assurance: Process parameter consistency logging, resin lot tracking, and CMM dimensional checking.
Injection Molding Services

Precision Sheet Metal Fabrication

High-speed laser cutting, precision bending, and secondary welding for industrial enclosures.

  • Core Capabilities: Custom sheet metal forming, hardware insertion (PEM mounts), and certified TIG/MIG welding.
  • Material Range: High-accuracy structural bending for aluminum, stainless steel, and carbon steel profiles.
  • Quality Assurance: Bend deduction engineering optimization, weld penetration verification, and fitment testing.
Sheet Metal Services

High-Precision Gear Manufacturing

Custom micro-tolerance power transmission components engineered for high-torque systems.

  • Gear Profiles: Spur, helical, and bevel gears alongside internal/external splines cut to AGMA standards.
  • Secondary Processes: Tooth profile grinding, broaching, induction case hardening, and nitriding wear treatments.
  • Quality Assurance: Specialized gear rolling testing, pitch error analysis, and microhardness tracking.
Gear Manufacturing Services

Industrial High-Speed Laser Cutting

Ultra-precise profile cutting for sheets and plates with minimal heat-affected zones (HAZ).

  • Fiber Laser Processing: Optimized cutting for high-reflectivity metals (copper, brass, aluminum) and steel alloys.
  • Strict Tolerances: Narrow kerf profiles achieving linear positioning accuracies down to ±0.1 mm.
  • Quality Assurance: Micro-burr elimination checks, edge taper verification, and automated nesting optimization.
Laser Cutting Services

Technical Surface Finishes

Enhance component longevity, corrosion resistance, and cosmetic value to strict print specs.

  • Chemical Treatments: Type II/III (Hard-coat) Anodizing, Passivation, Electroless Nickel Plating, and Alodine coatings.
  • Mechanical Prep: Controlled bead blasting, media tumbling, and surface grinding to precise Ra metrics.
  • Quality Assurance: Micro-thickness gauge profiling, cross-hatch adhesion runs, and salt-spray analysis logs.
Explore Surface Finishes

Multi-Process Hardware Assembly

Consolidate your hardware supply chain by integrating your custom CNC, bent-tube, and sheet metal parts into turnkey structures.

  • Hardware Integration: Precision installation of threaded inserts, helicoils, aerospace-grade rivets, and locating pins.
  • Multi-Process Joining: Seamless mechanical integration connecting tight-tolerance CNC components to formed sheet metal panels and bent tubular frames.
  • Quality Assurance: 100% physical fitment checks, thread go/no-go gauge validation, and dimensional stack-up verification against your sub-assembly CAD models.
Assembly Services

Why Clarwe? The "Anti-Black Box" Advantage

Stop routing CAD files to anonymous marketplaces. Clarwe bridges the gap between global, elastic manufacturing capacity and the rigorous, centralized accountability of an in-house engineering team.

Standard Networks

  • Automated blind routing, outsourced quality control, generic AI-driven DFM, zero accountability for complex geometries.

The Clarwe Standard

  • Every upload is reviewed by a dedicated mechanical engineer. Production scales across 520+ partners, but 100% of final inspections are executed in our own metrology labs before shipping to you.

From CAD to Delivery in 4 Steps

Secure CAD Upload & Config:
Non-Disclosure Agreement

Upload your 3D CAD or 2D technical drawings. Specify your critical tolerances, material requirements, and surface finish standards to initiate your project.

Engineering Review & DFM Analysis:
ISO 9001 Certificate

Our engineers provide a detailed quote within 2 to 24 hours, including actionable Design for Manufacturing (DFM) feedback to optimize cost and manufacturability.

Transparent Production Tracking:
Quality Control Inspection Report

Monitor your project in real-time. From raw material procurement to multi-axis machining, our digital thread provides full visibility into your production progress.

CMM Verification & Secure Delivery:
IP Protected Anonymized Drawing

Parts undergo strict in-house metrology (CMM/Optical) for dimensional compliance before being securely packaged and shipped to your dock.

Seamlessly Scale from
1 to 50,000+ Units

We eliminate the supply chain friction between prototype development and volume production. By maintaining a unified digital thread from your initial R&D model to full-scale manufacturing, we ensure your design intent remains intact while your unit costs scale down.

Rapid Prototyping (Bridge Services)

  • Iterate with production-intent materials. Our engineers provide actionable DFM (Design for Manufacturing) feedback during your first 5-unit run to eliminate costly re-tooling and ensure your design is optimized for high-volume efficiency before you invest in hard tooling.
Precision machined metal prototypes used for design validation and DFM testing at Clarwe.

Volume Production (Full-Scale)

  • Seamlessly scale from your validated prototype to 50,000+ units. We maintain a unified digital thread, ensuring every production part matches your prototype's specifications. Benefit from redundant capacity across 520+ partners and 100% in-house metrology verification for every lot.
High-volume CNC machined components ready for final quality inspection and shipment.

The Clarwe Operating Framework

We scale your production without sacrificing oversight. Our dual-pillar system ensures your parts move fast through our global network while staying locked to our internal standards.

ISO

9001:2015 Certified

1000+


Machines

520+


Manufacturing Partners

98%


On-time delivery

ISO


9001:2015 Certified

1000+


Machines

520+


Manufacturing Partners

98%


On-time delivery

Elastic Capacity

  • The Network: 520+ manufacturing partners, 1,000+ machines, and redundant workflows.
  • The Benefit: Guaranteed uptime, 98% on-time delivery, and rapid scaling from 1 to 50,000+ units.

Centralized Quality

  • The Oversight: 100% of final inspections are executed in our metrology labs.
  • The Guarantee: AS9102-compliant FAIR reports, mill-certified traceability, and zero-risk rebuilds at our cost.

Industry-Certified Compliance Standards

ISO 9100D Certified Aerospace Parts

Aerospace
(AS9100D)

We specialize in flight-critical CNC machined components, turbine engine fixtures, and lightweight structural enclosures manufactured to rigorous AS9102 aerospace standards.

IATF 16949 certified Automotive Parts

Automotive (IATF 16949:2016 Compliant)

Production-grade precision gear manufacturing, rapid cast urethane testing models, and high-tolerance CNC tube bending for chassis and drivetrain components.

Quality Certified industrial parts

Industrial & Consumer Hardware

Rapid scaling for consumer electronics, complex electromechanical assemblies, and heavy-duty industrial machinery components utilizing high-volume CNC and injection molding.

ISO 13485 certified quality Medical Parts

Medical Devices (ISO 13485:2016)

Biocompatible surgical instrumentation, cleanroom-molded housings, and implant-grade machining validated for clinical environments.

Build Smarter. Scale Faster. Never compromise on quality.

Ditch black-box manufacturing for a partner that combines the scale of a global network with the audit-ready precision of an in-house lab.

Resources

Custom injection molding services by Clarwe for high-quality plastic parts and scalable manufacturing

Reduce CNC Machining Costs

A Guide to Tolerances, Features, and Design

Precision CNC tube bending services by Clarwe for custom metal fabrication and industrial prototyping

Surface Roughness Chart

Understanding Surface Finish in Manufacturing

CNC milling machine in operation - text milling

Text Milling

Complete Guide to CNC Engraving

FAQs

Unlike automated marketplaces that use black-box routing, every Clarwe project is overseen by a dedicated mechanical engineer. We bridge the gap between global, elastic manufacturing capacity and the rigorous, centralized accountability of an in-house metrology team, providing you with a single point of technical responsibility.

Yes. We provide full AS9102-compliant FAIR reports, dimensional inspection logs, and material test certificates (MTCs) for all production-intent runs. We maintain a digital thread of quality documentation for every lot to ensure full audit readiness.

DFM analysis is our standard operating procedure. When you upload your CAD, our engineers review your geometry for manufacturability, tolerance stack-ups, and cost-efficiency. We provide actionable feedback to eliminate potential manufacturing bottlenecks before your parts enter the production queue.

Yes. We maintain a strict chain of custody for all raw materials. Every production lot is backed by certified Mill Test Certificates (MTCs) and compliance documentation (RoHS/REACH), ensuring full traceability from the raw metal source to your final component.