Manufacturing Capabilities

Precision 3, 4, & 5-Axis CNC Machining

Deliver tight-tolerance components with exceptional surface finishes down to Ra < 0.4µm

  • Advanced Capabilities: 5-Axis continuous milling & Swiss-style turning; precision tolerances to ±0.005 mm.
  • Material Expertise: Aerospace superalloys (Inconel 718), Titanium (Ti-6Al-4V), and hardened tool steels.
  • Quality Assurance: AS9102 FAIR documentation, mill-certified material traceability, and in-house CMM validation.
Precision CNC Machining Services

Multi-Axis CNC Tube Bending & Forming

High-repeatability structural and fluid-transfer tube bending engineered for safety-critical systems.

  • Production Range: Multi-plane rotary draw, roll, and mandrel bending for tube diameters up to 75 mm.
  • Geometry Control: Mandrel-supported cross-sections ensuring >95% wall integrity in tight-radius profiles.
  • Quality Assurance: 3D laser vector inspection against master CAD files and custom pressure testing.
CNC Tube Bending Services

Vacuum & Urethane Casting

Accelerate physical validation with low-volume, production-intent plastic components.

  • Flexible Scaling: Short-run production (10 to 100+ units) featuring flawless SPI and VDI surface textures.
  • Technical Formulations: Industrial-grade polyurethanes, shore-rated elastomers, and flame-retardant (UL94-V0) polymers.
  • Quality Assurance: Dimensional verification against master CAD models and 100% cosmetic defect inspection.
Urethane Casting Services

Custom Plastic Injection Molding

High-volume production scaling backed by rapid bridge-tooling options for complex assemblies.

  • Tooling Configurations: Rapid aluminum prototype molds up to hardened steel multi-cavity tooling for 50,000+ parts.
  • Advanced Operations: Over-molding, insert molding, tight internal threading, and thin-wall geometry optimization.
  • Quality Assurance: Process parameter consistency logging, resin lot tracking, and CMM dimensional checking.
Injection Molding Services

Precision Sheet Metal Fabrication

High-speed laser cutting, precision bending, and secondary welding for industrial enclosures.

  • Core Capabilities: Custom sheet metal forming, hardware insertion (PEM mounts), and certified TIG/MIG welding.
  • Material Range: High-accuracy structural bending for aluminum, stainless steel, and carbon steel profiles.
  • Quality Assurance: Bend deduction engineering optimization, weld penetration verification, and fitment testing.
Sheet Metal Services

High-Precision Gear Manufacturing

Custom micro-tolerance power transmission components engineered for high-torque systems.

  • Gear Profiles: Spur, helical, and bevel gears alongside internal/external splines cut to AGMA standards.
  • Secondary Processes: Tooth profile grinding, broaching, induction case hardening, and nitriding wear treatments.
  • Quality Assurance: Specialized gear rolling testing, pitch error analysis, and microhardness tracking.
Gear Manufacturing Services

Industrial High-Speed Laser Cutting

Ultra-precise profile cutting for sheets and plates with minimal heat-affected zones (HAZ).

  • Fiber Laser Processing: Optimized cutting for high-reflectivity metals (copper, brass, aluminum) and steel alloys.
  • Strict Tolerances: Narrow kerf profiles achieving linear positioning accuracies down to ±0.1 mm.
  • Quality Assurance: Micro-burr elimination checks, edge taper verification, and automated nesting optimization.
Laser Cutting Services

Technical Surface Finishes

Enhance component longevity, corrosion resistance, and cosmetic value to strict print specs.

  • Chemical Treatments: Type II/III (Hard-coat) Anodizing, Passivation, Electroless Nickel Plating, and Alodine coatings.
  • Mechanical Prep: Controlled bead blasting, media tumbling, and surface grinding to precise Ra metrics.
  • Quality Assurance: Micro-thickness gauge profiling, cross-hatch adhesion runs, and salt-spray analysis logs.
Explore Surface Finishes

Multi-Process Precision Assembly

Consolidate your hardware supply chain by integrating your custom CNC, bent-tube, and sheet metal parts into turnkey structures.

  • Hardware Integration: Precision installation of threaded inserts, helicoils, aerospace-grade rivets, and locating pins.
  • Multi-Process Joining: Seamless mechanical integration connecting tight-tolerance CNC components to formed sheet metal panels and bent tubular frames.
  • Quality Assurance: 100% physical fitment checks, thread go/no-go gauge validation, and dimensional stack-up verification against your sub-assembly CAD models.
Assembly Services

The Clarwe Operating Framework

ISO

9001:2015 Certified

1000+


Machines

600+


Manufacturing Partners

98%


On-time delivery

ISO


9001:2015 Certified

1000+


Machines

600+


Manufacturing Partners

98%


On-time delivery

Elastic Capacity

  • The Network: 600+ manufacturing partners, 1,000+ machines, and redundant workflows for consistent capacity at any volume.
  • The Benefit: Rapid scaling from 1 to 50,000+ units with 98% on-time delivery and guaranteed production continuity.

Centralized Quality

  • The Oversight: 100% of final inspections are executed in our in-house metrology labs before delivery.
  • The Guarantee: AS9102-compliant FAIR reports, mill-certified material traceability, and zero-risk rebuilds at our cost.

The Anti-Black Box Manufacturing Network

Clarwe combines scalable manufacturing capacity with centralized engineering oversight, so you get the speed of a distributed partner network without losing visibility, accountability, or quality control.

Standard Online Networks

  • Automated file routing with no dedicated engineer review
  • AI-driven DFM with no accountability for complex geometries
  • Outsourced quality control with no in-house inspection

The Clarwe Standard

  • Every upload is reviewed by a dedicated mechanical engineer.
  • Production scales across 600+ partners, with 100% of final inspections executed in our own metrology labs before delivery.

From CAD to Delivery in 4 Steps

Secure CAD Upload & Configuration

Upload your 3D CAD or 2D drawings with tolerances, material requirements, and surface finish standards to initiate your project.


Engineering Review & DFM Analysis

Receive a detailed quote within 2 to 24 hours, including actionable DFM feedback to optimize cost and manufacturability before production begins.


Transparent Production Tracking

Track your order in real-time from raw material procurement through machining and finishing with full production visibility at every stage.


CMM Verification & Secure Delivery

Every part undergoes in-house CMM and optical metrology for dimensional compliance before secure packaging and delivery to your dock.


Seamlessly Scale from 1 to 50,000+ Units

We eliminate the supply chain friction between prototype development and volume production. By maintaining a unified digital thread from your initial R&D model to full-scale manufacturing, we ensure your design intent remains intact while your unit costs scale down.

Rapid Prototyping (Bridge Services)

Iterate with production-intent materials. Our engineers provide actionable DFM feedback on every prototype order before production begins, eliminating costly re-tooling and ensuring your design is production-ready before you invest in hard tooling.

Get an Online Quote

Volume Production (Full-Scale)

Seamlessly scale from your validated prototype to 50,000+ units. We maintain a unified digital thread, ensuring every production part matches your prototype's specifications. Benefit from redundant capacity across 600+ partners and 100% in-house metrology verification for every lot.

Talk to our Engineer

Industry-Certified Compliance Standards

ISO 9100D Certified Aerospace Parts

Aerospace
(AS9100D)

Flight-critical CNC machined components, turbine engine fixtures, and lightweight structural enclosures manufactured to AS9100D quality standards.

IATF 16949 certified Automotive Parts

Automotive (IATF 16949:2016 Compliant)

Production-grade precision gear manufacturing, rapid cast urethane testing models, and high-tolerance CNC tube bending for chassis and drivetrain components.

Quality Certified industrial parts

Industrial & Consumer Hardware

Rapid scaling for consumer electronics, complex electromechanical assemblies, and heavy-duty industrial machinery components utilizing high-volume CNC and injection molding.

ISO 13485 certified quality Medical Parts

Medical Devices (ISO 13485:2016)

Biocompatible surgical instrumentation, cleanroom-molded housings, and implant-grade machining validated for clinical environments.

Network Scale. In-House Precision. Zero Compromise.

From your first prototype to your 50,000th unit, every order is backed by dedicated engineering review and in-house metrology.
Not an algorithm.

FAQs

Unlike automated marketplaces that use black-box routing, every Clarwe project is overseen by a dedicated mechanical engineer. We bridge the gap between global, elastic manufacturing capacity and the rigorous, centralized accountability of an in-house metrology team, providing you with a single point of technical responsibility.

Yes. We provide full AS9102-compliant FAIR reports, dimensional inspection logs, and material test certificates (MTCs) for all production-intent runs. We maintain a digital thread of quality documentation for every lot to ensure full audit readiness.

DFM analysis is our standard operating procedure. When you upload your CAD, our engineers review your geometry for manufacturability, tolerance stack-ups, and cost-efficiency. We provide actionable feedback to eliminate potential manufacturing bottlenecks before your parts enter the production queue.

Yes. We maintain a strict chain of custody for all raw materials. Every production lot is backed by certified Mill Test Certificates (MTCs) and compliance documentation (RoHS/REACH), ensuring full traceability from the raw metal source to your final component.