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Leveraging a global network of AS9100D + NADCAP-accredited partners, we deliver flight-ready parts 50% faster than industry standards—with embedded quality control from prototype to production.
While competitors claim ‘AS9100 compliance,’ we enforce Nadcap for critical processes
(heat treat, NDI).
• Certification Depth: 100% partners vetted for AS9100 Rev. D.
• Digital Traceability: Real-time FAI (AS9102) tracking via OASIS-integrated portals.
• Risk Mitigation: Dual-sourced production for critical components.
Machining ±0.0001" tolerances in Inconel 718.
• Hybrid Workflows: DMLS near-net shapes + 5-axis finish machining for 40% faster turbine blades.
• Validation Rigor: CT scanning + helium leak testing for fuel systems.
72-hour functional prototypes → Get your parts flight-certified 50% faster than industry average.
• Scalable Bridge Tooling: 50–50k unit runs with identical material certs (AMS specs).
• MRO Acceleration: 15-day turnaround for FAA-PMA replacement parts.
Experienced engineers provide DFM feedback within 4 hours—avoiding 83% of late-stage redesigns.
• Lifecycle Partnership: From R&D prototyping to PMA production under one compliance umbrella.
• Sustainability Edge: 35% lower CO₂ footprint via optimized logistics vs. competitors.
Rapid functional prototypes for wind tunnel testing, fit checks, and MVP development – delivered in as fast as 72 hours with aerospace-grade materials (Inconel, PEEK, Ti-6Al-4V).
Key Features:
Wind tunnel models with ±0.005" accuracy
Combustion chamber prototypes for hot-fire validation
Free DFM feedback to avoid late-stage redesigns
Iterate with compliance-built prototypes: EMI/RFI testing to RTCA/DO-160 for FAA/EASA certification.
Key Features:
EMI-shielded avionics enclosures
GD&T-validated assemblies per ASME Y14.5
CT scan analysis for internal feature verification
Zero-defect launch with AS9102-compliant First Article Inspections (FAI), statistical process control (Cpk>1.67), and NADCAP-accredited special processes.
Key Features:
PPAP Level 3 packages with MSA studies
Metallurgical testing per AMS 2750
Process Failure Mode Effects Analysis (PFMEA)
Scalable manufacturing of critical components: 50k+ part runs with full material traceability (MIL-STD), lot
control, and digital quality portals.
Key Features:
Automated 5-axis machining cells for airframe components
Kanban replenishment programs
AS9102 revision-controlled documentation
Closed-loop corrective action (CLCA) systems
From first concept to flight-certified production – with embedded compliance at every stage.
Accelerate innovation with on-demand manufacturing — powered by a rigorously vetted network of AS9100 & NADCAP-certified partners. Every process, from prototyping to flight-ready production, includes embedded compliance and digital quality oversight.
CNC machining delivers ±0.0001" tolerances for flight-critical components like turbine blades, landing gear, and structural airframe elements. Utilizing 3- to 5-axis systems, it handles aerospace-grade alloys (Ti-6Al-4V, Inconel 718) and composites, ensuring compliance with AS9100 standards. Capabilities include complex contouring for fuel nozzles and wing ribs, with embedded quality control via CMM inspection and AS9102 FAI protocols. Ideal for prototypes to high-volume production, it reduces weight while maximizing structural integrity under extreme operational stresses.
Specializing in tight-radius bends (down to 0.8× tube diameter) with 0.5° angular accuracy, CNC tube bending crafts hydraulic lines, fuel conduits, and ECS ducting from corrosion-resistant materials (titanium, Inconel, 4130 Chromoly). Mandrel-assisted bending prevents deformation, while 7-axis machines enable multi-plane geometries for aircraft systems. Processes adhere to AMS 2680 standards, with helium leak testing ensuring leak-free performance at 5,000 PSI.
Transforming aluminum 7075, stainless steel 17-4 PH, and titanium into wing
skins,
fuselage panels, and engine nacelles via AS9100D-certified partners. Techniques include: Hydroforming
for seamless, high-strength contour.
Laser cutting with ±0.005" precision. EMI-shielded enclosures for avionics.
Applications prioritize strength-to-weight ratios and corrosion resistance, with surface
treatments (anodizing, chem-film) enhancing longevity in extreme environments.
Manufacturing interior components (seat tracks, bezels), electrical housings, and composite tooling with PEEK, ULTEM®, and glass-filled PPS. Achieves UL94 V-0 flame resistance and tight tolerances (±0.001") for 50k+ unit runs. Overmolding/insert molding integrates metal reinforcements for load-bearing brackets, while micro-molding produces sensor gears under 10µm. Design optimization via mold-flow analysis ensures dimensional stability from -250°F to 400°F.
Clarwe delivers end-to-end rapid manufacturing solutions for aerospace innovation. As your strategic partner, we bridge visionary design with flight-ready reality through a global network of AS9100/NADCAP-certified manufacturers. Beyond generic prototyping, we engineer compliance, speed, and uncompromising quality into every component—ensuring your concepts soar beyond certification hurdles and into production.
➤ Certification Ecosystem: All manufacturing partners
rigorously certified to
AS9100D, AS9120B, and NADCAP-accredited processes (heat treatment, NDI, welding)—exceeding ISO 9001
baseline
requirements.
➤ Risk Mitigation: Embedded FAI (First Article Inspection) and
PPAP (Production Part Approval Process) ensure zero-defect launches.
➤ Micro-Precision: Machining tolerances to ±0.0001" and surface
finishes to 4 Ra µin for turbine blades, fuel nozzles, and UAV components.
➤Lifecycle Partnership: From prototyping R&D to PMA part
production and MRO support—all under one compliance umbrella.
➤ Material Specialty: Aerospace alloys (Inconel 718, Ti-6Al-4V)
and composites (PEEK, CFRP) with MIL-SPEC traceability.
➤ Rapid-to-Certified Workflow: Prototype in 72 hours →
flight-ready production in 3
weeks (50% faster than industry average).
➤ Scalable Elastic Capacity: Tap into 200+ specialized machines
(5-axis CNC, EDM,
DMLS) without RFQ bottlenecks.
➤ Supply Chain Continuity: Dual-sourced manufacturing nodes
prevent
disruption.
Leverage our AS9100-certified manufacturing ecosystem for end-to-end solutions—from rapid prototyping to flight-ready production. Partner with our network of NADCAP-accredited specialists to overcome aerospace’s toughest challenges: compliance, weight reduction, and extreme environment performance.
Robotic End-Effectors & Jigs: EMI-shielded composite handling tools with ±0.002" repeatability for wing
assembly automation.
Conformal Cooling Inserts: 3D-printed tooling with 40% faster cycle times for autoclave-cured CFRP
components.
Cryogenic-Fixturing: Aluminum-lithium fixtures maintaining dimensional stability at -250°F for satellite
fuel tank assembly.
MRO Brackets: FAA-PMA certified replacements for legacy aircraft with material traceability (AMS specs).
Turbine Blade Cooling Channels: DMLS-produced nickel alloy vanes with biomorphic lattice structures
improving heat dissipation by 60%.
Lightweight Heat Exchangers: Vacuum-brazed Inconel modules with 0.1mm wall thickness for hypersonic
vehicle thermal regulation.
EMI-Shielded Avionics Chassis: CNC-machined 6061-T6 housings with IP67-rated cooling vents protecting
flight computers.
Cryogenic Valves: Supercritical Inconel 718 manifolds preventing hydrogen embrittlement at 5,000 PSI.
Turbopump Impellers: Five-axis milled Ti-6Al-4V rotors balanced for 45,000 RPM operation with surface
finish ≤8 Ra µin.
Hydraulic Manifolds: Isogrid aluminum blocks reducing fluid leakage points by 80% via monolithic
machining.
Composite Layup Tools: CTE-matched carbon fiber tools holding ±0.003"/ft for wing spar production.
Go/No-Go Gauges: Hardened steel fit-check fixtures with GD&T certification to ASME Y14.5-2018.
Morphing Wing Mechanisms: DMLS titanium actuators enabling real-time airfoil adjustments for UAVs.
Radome Antenna Mounts: RF-transparent PEEK radomes with ±0.15 dB insertion loss.
From quote to delivery, Clarwe is built to deliver — quality, speed, and reliability every time.
Whether you're prototyping or scaling up, our engineering team acts as an extension of yours — focused on getting it right the first time.
Our resilient supply chain means your production is never held hostage by bottlenecks — ensuring every part arrives on time, built to spec.
From first article to final piece, our QA team ensures you receive — components that are accurate, compliant, and ready to perform.
80+ Aerospace & Medical-Grade Metals/Plastics
Source rigorously documented materials through our vetted supplier network.
We guarantee full traceability with mill test reports and compliance certifications for
aerospace, automotive, medical, and industrial applications.
30+ Surface Solutions for Aerospace & Medical Components
Ensure regulatory compliance and enhanced performance with our vetted
finishing partners. All processes include full documentation – from MIL-SPEC
anodizing to FDA-compliant coatings – backed by material certifications and batch traceability.
Yes. All partners hold AS9100D + NADCAP accreditation for critical processes (heat treat, NDI, welding).
±0.0001" for CNC-machined components (e.g., turbine blades)
±0.5° bend accuracy for hydraulic lines (per AMS 2680)
4 Ra µin surface finish for aerodynamic surfaces
Full traceability included:
Mill certs to AMS/AS standards
Chemical composition reports (OES spectrometry)
Heat treat records per AMS 2750
72 hours for CNC/DMLS prototypes
Yes. Every job includes:
Real-time SPC monitoring (Cpk >1.67)
First Article Inspection per AS9102
Helium leak/CT scan validation for fluid systems
Seamlessly. We support:
Bridge tooling for 50–5,000 units
Multi-site production for 50k+ parts/year
Kanban replenishment programs
We guarantee:
NADCAP special processes (not just AS9100)
Dual-sourced production for risk mitigation
Embedded compliance at every step – no extra fees
We enforce a digital quality management system that includes in-process inspections, statistical process control (SPC), and full traceability from raw material to finished part. All critical parts undergo CMM inspection and are documented with comprehensive FAIs.
We offer rapid prototyping with functional metal or composite parts in as little as 72 hours, and full FAI-inspected prototypes within 1–2 weeks, depending on complexity.
By leveraging a distributed manufacturing network and digital quoting tools, we offer competitive and transparent pricing without compromising quality or compliance—typically at a 30–40% reduction in lead time.
Yes. Our aerospace engineers provide free DFM analysis within hours of upload, optimizing designs for cost, performance, and manufacturability while meeting all required standards.