About Assembly Services
Precision Integration, Zero Supply Chain Headaches
We transform multi-component manufacturing into a seamless, certified workflow. As an ISO 9001-certified partner, we handle everything from CNC-machined parts and custom gears to urethane-cast components—assembling them into functional systems under one audit trail. Forget coordinating fragmented suppliers: our vetted network delivers integrated fabrication, precision assembly (including ±0.010 mm tolerance gear integration), and rigorous functional testing. Whether you need 10 prototypes or 10,000 production units, we eliminate requalification delays, material compatibility risks, and compliance gaps—turning complex builds into turnkey solutions.
Engineering-Led Partnership, Not Just Assembly
This isn’t generic kitting. Our engineers analyze your design for assembly-driven optimization—reducing part counts by 30% on average while ensuring electromechanical reliability. For gear systems, we deploy AGMA-compliant alignment protocols and NVH testing; for medical/aerospace builds, we enforce ESD-safe assembly and cycle testing. The result? Fewer failures, lower costs, and traceability most digital platforms can’t match. Partner with us to consolidate your supply chain, leverage real-time DFA feedback, and ship fully validated systems faster.
Capabilities Overview
| Assembly Type | Key Strengths | Industry Applications |
|---|---|---|
| Gear Systems | ISO 1328-compliant alignment • Torque testing ±0.010 mm • NVH profiling |
Automotive • Robotics • Aerospace |
| Electromechanical | PCB integration • Sensor calibration • ESD-safe assembly cells | Medical Devices • IoT • Energy |
| Structural | Load-bearing validation • Welding/joining (MIG, TIG) • Dynamic stress simulation |
Construction • Heavy Machinery |
| Fluid/Pneumatic | Leak-testing to 250 PSI • BSP/NPT threading • Hydraulic pressure validation |
HVAC • Industrial Automation |
Assembly Process Workflow
| DFA Analysis | AI-driven part reduction audit (avg. 30% component decrease) |
| Kitting | Traceable component matching via barcode scanning |
| Mechanical Joining | Torque-controlled fastening • Laser alignment verification |
| Sealing/Adhesion | Industry approved epoxies • Helium leak testing |
| Functional Testing |
Gear systems: NVH profiling • Backlash measurement |
| Conformance Validation | CMM • GD&T reports • Material certificates |
| Packaging | ESD-safe • Climate-controlled transit |
Design for Assembly (DFA) Support
Problem
Decentralized assembly partners cause 27% compatibility errors in multi-process components.
Our Solution
Real-time tolerance stacking analysis during quoting – reducing post-production rework by 65%.
Technical Services:
| Service | Output | Client Impact |
|---|---|---|
| Gear Reduction Audits | 30-40% part consolidation | $18k avg. production savings |
| Tolerance Simulation | ±0.005mm stack-up reports | Zero fitment failures |
| Material Substitution | Cost-performance optimized alternatives | 15-22% BOM cost reduction |
Quality Assurance
Certifications:
Testing Protocols by Assembly Type:
Why Choose Our Assembly Services?
| Certification | While platforms use mixed-certification suppliers, every partner in our network operates under identical ISO 9001 protocols – ensuring full material traceability from machining to final test. |
| Gear-Specialized Integration | ±0.005mm tolerance gear meshing with AGMA-compliant testing – absent in 89% of on-demand providers. |
| True Single-Source Workflow |
• Zero requalification: Parts move directly from our CNC/tube bending/molding lines to assembly stations • Material compatibility control: Avoid thermal/chemical failures with components made under identical protocols • Consolidated logistics: 22% lower 3PL costs vs. multi-vendor models |
Technical Specifications
| Parameter | Gear Systems | Electromechanical | Structural |
|---|---|---|---|
| Positional Tolerance | ±0.005mm | ±0.1mm | ±0.25mm |
| Materials Handled | Steel • POM • Brass | PCBs • Conductive Polymers | Steel • Composites |
| Fastening Methods | Press-fit • Adhesive | Thread-locking • Snap-fit | Welding • Riveting |
| Lead Time | 7-10 days | 5-7 days | 10-14 days |
Industries specialized
Aerospace
Automotive
Consumer Products
Medical
Frequently Asked Questions
Our key differentiator is unified quality control under a single ISO 9001 certification. Unlike marketplace models that aggregate facilities with mixed certifications, every partner in our network operates under our identical, stringent ISO 9001 protocols. This eliminates compliance gaps and ensures full traceability from raw material to final assembled product. Furthermore, our specialized in-house expertise in gear manufacturing and assembly provides a level of precision and technical collaboration that generic platforms cannot offer.
Yes, and it's integrated into our free instant quoting process. Our engineers provide actionable DFA feedback to optimize your design for cost, performance, and manufacturability. We often help clients reduce part count by an average of 30%, simplify complex assemblies, and select ideal materials to avoid compatibility issues—all before production begins.
For standard complexity projects, we offer accelerated prototype assembly in as little as 3–5 business days after all parts are ready. Lead times vary based on project scale and complexity. Our integrated workflow eliminates shipping and requalification delays between manufacturing and assembly, shaving days off the typical industry timeline.
For a comprehensive quote, please provide:
- Part Files: 3D CAD files (STEP, SLDPRT, IGES) for all components.
- Assembly File: A 3D model showing how parts fit together.
- 2D Drawings: PDF drawings with critical dimensions, tolerances (GD&T), and assembly notes.
- Bill of Materials (BOM): A spreadsheet listing part numbers, materials, and quantities.
- Instructions: Any special instructions, testing requirements, or industry standards.
To guarantee quality and compliance, we strongly recommend using components manufactured within our ISO 9001-certified network. This ensures material traceability, eliminates compatibility risks, and upholds our quality warranty. Assembling customer-provided parts (CPP) is evaluated on a case-by-case basis and may require additional incoming inspection fees.
We specialize in high-compliance industries that demand rigorous documentation and precision, including:
- Aerospace: AS9100D compliant assemblies with full traceability.
- Medical: Adherence to ISO 13485 protocols for cleanroom assembly and biocompatible materials.
- Robotics & Industrial Automation: AGMA-compliant gear systems and electromechanical integration.
Our QA process is multi-layered and goes beyond standard checks:
- In-Process Inspection: Verification at critical assembly stages.
- Final Functional Testing: Powered operation, cycle testing, torque checks, and sensor calibration.
- Dimensional Validation: CMM and laser scanning for critical-to-function features.
- Gear-Specific Testing: NVH profiling, backlash measurement, and surface wear analysis per AGMA standards.
- Documentation: Certificates of Conformance, test reports, and full material traceability are provided with every order.
No. We offer true no-MOQ assembly services, supporting orders from a single functional prototype to high-volume production runs of 10,000+ units.
We provide tailored packaging solutions to ensure products arrive undamaged and contamination-free, including:
- ESD-safe packaging for electronics.
- Custom-fit foam inserts and crating for delicate components.
- Climate-controlled shipping for sensitive materials.
We consolidate all logistics, managing the entire process from our assembly floor to your destination.
This is our unique advantage. Our deep knowledge of gear geometry, tolerances (±0.005mm), and metallurgy allows us to:
- Design and assemble systems with optimized meshing and minimal backlash.
- Perform pre-emptive tolerance stack-up analysis to prevent misalignment.
- Conduct specialized validation like NVH profiling and dynamic load testing.
This results in smoother, quieter, and more durable gear-driven assemblies that generic shops cannot deliver.