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What We Do, What You Get
Certified Material Sourcing with Full Digital Traceability
Every raw material batch is DNA-tested against ISO/ASTM standards before machining. We:
• Vet Suppliers via unannounced facility audits and material certifications (MTRs)
• Maintain Real-Time Logs with mill certificates
• Conduct Periodic Testing (tensile, hardness, spectroscopy)
AS9100-Compliant Partner Vetting: Zero Subcontracting Risks
Our manufacturing partners undergo 23-point qualification checks:
• Facility Certification: Validated ISO 9001/AS9100 compliance
• Process Audits: Live production monitoring and quality data via connected QMS
• NDA Enforcement
• Performance KPIs: ≤0.12% defect rate
Proactive Risk Mitigation: DFM Analysis by Certified Engineers
Our ASQ-CQE engineers preempt production failures:
• Tolerance Stack-Up Analysis: GD&T validation
• Material-Specific Analysis
• First-Time-Right Guarantee: 98% on-spec rate from prototype to production
4-Stage In-House Inspection: Zero Outsourced Quality Control
Every part undergoes our standard verification workflow:
• FAI: AS9102-compliant first-article inspection
• In-Process: Real-time SPC
• Pre-Shipment: 100% dimensional inspection per drawing
• NDT: X-ray/CT scanning for internal defects
Tolerance-Holding Production: Certified Machines & Live Monitoring
We maintain aerospace-grade precision through:
• Calibrated Equipment: Makino/DMG Mori CNC with laser tool compensation
• Temperature Controlled Metrology Labs: 20°C ±1°C
• Live Process Control
• Certified Operators
Audit-Ready Quality Packages: Digital Traceability for Regulated Industries
Instant access to production forensic data:
• Automated Reports: PPAP, COC, FAIR, and material certs with digital signatures
• QMS Integrations: Real-time quality data feeds to your SAP/NetSuite systems
Vertically Controlled from Material Receipt to Final Inspection.
Our QMS certification (Scope: Contract Manufacturing of Custom Mechanical Components)
isn't just a plaque - it's your guarantee of systematic precision. Every workflow follows
audited procedures proven to eliminate supply chain risks.
How Our Certification Protects Your Projects:
Documented Process Control: Standardized work instructions for CNC machining,
inspection, and material handling
Full Traceability: Digital traveler system tracking each component from material
certs to final CMM report
Preventive Maintenance: Calibrated equipment logs (Zeiss CMM, Keyence scanners)
ensuring ±0.0005" measurement accuracy
Closed-Loop Corrective Action Real-time SPC data triggers automatic process
adjustments
"Unlike platform-based manufacturers, our vertically integrated QMS means zero quality handoffs. Your parts never leave our controlled environment - eliminating 97% of traceability gaps common in outsourced models."
| Report Tier | Capabilities & Value | Delivery |
|
Essential Validation
|
• Cosmetic inspection per ASME B46.1 (scratches, burrs, finish) • Dimensional verification with calibrated hand tools (±0.001") |
Included |
|
Precision Metrology
|
• GD&T validation via Zeiss CONTURA CMM • 3D scan comparisons (Keyence VR-5000) • Surface profile analysis per ISO 1302 |
Included |
|
First Article Proof
|
• AS9102-compliant FAIR packages • PPAP Level 3 submissions • Full dimensional data sets with deviation heatmaps |
Custom Quote |
|
Material Forensics
|
• Mill test reports with heat/lot traceability • RoHS/REACH compliance certification • Material composition spectroscopy |
Custom Quote |
|
Advanced NDT
|
• CT scanning for internal defects (ISO 17635) • Liquid penetrant testing (ASTM E165) • Ultrasonic thickness mapping |
Custom Quote |
|
Custom Compliance
|
• Customer specific documentation packages • Integration with customer ERP systems • Lot-specific DHR packages |
Custom Quote |
15-Day Guaranteed Response Protocol - Vertical Control Means Faster Solutions
At Clarwe, we engineer safety nets into every order. When discrepancies occur
(though our 4-stage inspection makes this rare), our vertically controlled operation enables
industry-leading resolution:
15-Day Quality Guarantee | No Outsourced Accountability | Root Cause Analysis Included
When imperfections occur, our in-house control enables surgical correction:
Covered Instances:
• Dimensional non-conformance (GD&T deviations >±0.005")
• Surface finish/anodizing mismatches per ASTM B449
• Material substitution without approval
Transparent qualification process - initiated within 24 hours:
| Scenario | Resolution Timeline | Documentation Provided |
|---|---|---|
| Fundamental design
unmanufacturability |
48 hours | DFM analysis + simulation data |
| Irreversible material defect | 24 hours | Material spectroscopy report |
| Customer-directed refund request | Immediate | Order audit trail |
Refund Process:
• Digital return authorization via customer portal
• Full forensic analysis report (even on refunded parts)
• Automated payment reversal + 10% credit on future orders
The vertical manufacturing difference:
| Issue | Clarwe Solution |
|---|---|
| Responsibility ambiguity | Single-point accountability |
| Diagnostic delays | 24h in-house root cause analysis |
| Reinspection uncertainty | Same metrology lab + technicians |
| Documentation gaps | Full digital traveler from start |
Built-in safeguards exceeding industry standards:
"Vertical control means we fix systemic issues - not just your parts. 92% of reworked orders receive preventive process upgrades.”
Unlike platform-based models that outsource production and inspection to various machine shops, we maintain vertically controlled quality. This means every step—from material sourcing to final inspection—is managed in-house under a single, audited ISO 9001:2015 quality management system. You get consistent results, full traceability, and no finger-pointing between suppliers and platforms.
We use industry-leading technology to verify even the most complex parts:
Zeiss CONTURA CMM: For high-precision dimensional analysis and GD&T verification.
Keyence VR Series 3D Optical Scanners: For rapid, non-contact full-field scans and
first-article inspections.
Nikon XT H 225 ST CT Scanner: For non-destructive internal defect detection and assembly
analysis.
Calibrated Hand Tools: Mitutoyo micrometers, height gauges, and pin gauges for essential
checks.
Yes, we are experts in generating comprehensive AS9102-compliant First Article Inspection Reports (FAIR) and PPAP packages. This includes complete dimensional data, material certifications, and process documentation. This is a standard offering for aerospace, medical, and automotive projects.
Material integrity is the foundation of quality. We only source from approved and audited suppliers. Every material batch arrives with its own Mill Test Report (MTR), and we log its heat/lot number into our digital traveler system. This provides 100% traceability from the raw stock to your finished part, a level of detail often missing from platform-based manufacturing.
Our system is certified to ISO 9001:2015 for the scope of "Contract Manufacturing of Custom Mechanical Components." We also adhere to the stringent protocols of AS9100D (Aerospace) and ISO 13485 (Medical Devices), and our processes are designed to meet IATF 16949 (Automotive) and NADCAP (NDT) requirements.
Every order includes:
Certificate of Conformance (CoC)
Full Dimensional Inspection Report with actual measurements from hand tools or CMM.
Material Certification (MTR) traceable to a heat/lot number.
Visual Inspection Report with photos documenting surface finish and cosmetic quality.
For critical applications, we offer:
First Article Inspection Reports (FAIR)
PPAP Submission Kits (All Levels)
CT Scan Analysis Reports with void/porosity analysis.
Material Chemistry Reports via Spectrographic Analysis.
Full GD&T Reports with deviation color maps.
Our 15-Day Quality Guarantee ensures a rapid and effective resolution. Report any issue within 15 days of receipt, and our engineering team will perform a root cause analysis. We will immediately initiate a priority rework on calibrated equipment at no cost, including full reinspection and advanced reports. If rework is not viable, we offer a no-hassle refund.
Rework is initiated for any non-conformance to provided specifications, including dimensional errors, incorrect surface finish, or cosmetic defects. A refund is processed for fundamental issues like unmanufacturable designs (as proven by our DFM analysis) or irreversible material defects, or if the customer explicitly chooses a refund over rework.
Every non-conformance triggers our 8D Corrective and Preventive Action (CAPA) process. We don't just fix the part; we fix the process. This involves containing the issue, determining the root cause, implementing permanent corrections, and systematically deploying these lessons across our production floor to prevent recurrence.